I Made a $20k Military Radio for $100 with Open Source Parts [video]
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Open Source HardwareMilitary TechnologyEmbedded Systems
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The author created a low-cost clone of a military radio using open source parts, sparking a discussion about the trade-offs between cost and ruggedness in industrial applications.
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Nov 11, 2025 at 9:05 AM EST
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Where I work, we make complex industrial robots that incorporate multiple SBCs. The SBCs we use cost a bit more than $2K each, although you can buy functionally equivalent ones off of Amazon for about $200.
The reason that we go with the expensive ones over the cheap ones is that the expensive ones are hardened for use in very rough environments (electrically noisy, dirty, high temperature, high-vibration, subject to frequent physical shocks, etc.). The cost isn't for the computational abilities, it's for the ruggedness required to operate constantly in adverse environments for years on end. My guess is that the same thing is true for these military radios.
You're correct. Stress testing alone on components and integrated modules will typically wreck consumer grade devices in a hurry. Engineering hardware to operate in extreme conditions takes significant effort and iteration. Even little things like manufacturing solder joints with no weak spots is a big task. Plus there's a lot of cost for certification, which you need at all levels.
The actual circuit design is usually the easy part