A 3k-Year-Old Copper Smelting Site Could Be Key to Understanding Origins of Iron
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A 3,000-year-old copper smelting site may hold clues to the origins of ironworking, sparking discussion on the discovery process and historical context of metalworking advancements.
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Every once in a while I pull up some Wikipedia article with idle curiosity of "If I were transported back in time, could I usefully help this get invented?"
One result of this is a helpless appreciation for how complicated it can be to even identify what kind of substance is present without a staggeringly complex dependency-tree of identifying other chemicals, assaying tests, and the economic surplus to use reagents for analysis.
Things could have been very different if iron ore was hard to distinguish.
The most important features of these deposits is that they act like distillation columns for metals. Due to weathering and associated sulfuric acid, different metals separate out at different layers of the geology. This creates valuable concentrations for mining purposes.
In modern mining, we kind of ignore these structures for iron mining purposes even though they are frequently > 50% iron by mass. If you find such a thing, you are more interested in the gold, silver, copper potential that is capped by an iron-rich gossan mineral. Iron is a cost sensitive commodity, you need to be able to mine it at very high concentrations and scales to be profitable. If that mineral has a pile of gold, silver, etc distilled underneath it, you’ll be more interested in that.
Not all copper comes from these mineral formations but a lot is. Often, the hematite is mixed in with the copper mineral. I have a mineral exploration prospect right now which is essentially this. Amazing hematite crystals mixed with copper with strong assay signs of gold underneath. It is a predictable motif in mineral exploration.
[0] https://en.wikipedia.org/wiki/Supergene_(geology)
Until someone noticed the lead tailings were not lead, but oxidized silver.
Did you actually assay out anomalous gold concentrations or are you seeing the sulfides and oxides that are associated with gold? If the former, what sort of concentration are you getting?
The location makes access extremely challenging. It requires 3 hours of hiking, assuming you are fit, and borderline technical mountaineering once you get close to the site. The lower parts of the canyon are also under tens of meters of ice most of the year, which creates a separate set of safety issues. When these mountains were prospected in the 1920s, it would have been underneath a deep permanent snow field. I've visited some of the old gold mines in the area for calibration and this deposit appears substantially larger than those.
The discovery was accidental. I was looking for a waterfall I had seen on satellite imagery in the backcountry and came across an enormous chunk of molybdenite[1] while climbing across granite scree. I made several trips to find the source of the molybdenite higher up the mountains, which I never did, but while searching for that I localized a bunch of other beautiful sulfide/oxide mineral specimens to the above canyon. It gives me a great excuse to explore parts of the mountains no one has been into before.
[0] https://en.wikipedia.org/wiki/Bornite
[1] https://en.wikipedia.org/wiki/Molybdenite
Any chance we HN rockhounds could get some specimens? 8-)
With regards to metals, I have no doubt someone, be it a kid apprentice or a master smelter, experimented with melting different rocks to see what comes out. After all, if you already know that different rocks spew out different metals (copper, tin, etc..) it logically follows that there may be more.
And then someone, be it the same person or a different person entirely, would've surely conducted experiments. After all, you already have Tin, Copper, and Bronze which combines both of them; all with different properties. Of course someone will want to know how this new shiny metal the smelter spewed out fares compared with other existing ones.
Then some smith will want to try making something with that metal, new things are exciting. Many people here are familiar with the desire to try out a new Programming language or framework just for the sake of it, and a Bronze age smith is no different. Then someone will give that mee Iron sword/knife/axe a try , duel a friend, ruin their bronze weapon, and said friend will be like "holy shit I want an iron sword too it's way too good" and bam you got a meme.
It's multiple things working together. Typically you have to have an excess of calories which leads to free time in at least part of the population. While the 'fear of change' as gods fault is more of a post ad hoc rationalization of the horizon problem. That is any change in behaviors in the good times could lead to death in the hard times. Moving away from what works has risks.
Iron is not a superior material to bronze, if anything it's inferior. Iron's either soft or brittle, depending on carbon content, neither of them awesome qualities in a tool or a weapon. Also, iron's considerably more difficult to smelt, and fully melting iron was not possible at the temperatures achievable with Bronze Age technology. Even after you learned that you need to use charcoal and very high temperatures to reduce iron ore, what you got was a spongy mass of very impure iron at the bottom of your furnace that you then had to refine further.
The biggest thing that iron had going for it was logistics. Where there was copper, there was no tin, and vice versa. Sourcing tin required trade routes thousands of kilometers long – no doubt the demand for tin was a large boon to long-distance trade across Europe and Asia, but it made bronze an expensive commodity.
It required new furnace technologies and a millennium worth of experimentation to perfect the art of controlling the carbon content (and what we now know is the crystal structure) of iron-carbon alloys precisely enough to make steel, and in particular steel blades that combine a hard (martensitic) edge and a flexible (austenitic) spine.
(For the record, Dwarf Fortress (unsurprisingly) is one of the few games that get this mostly right.)
Austenite is one of the high temperature crystal structures of iron, and is not usually seen at room temperature except in certain non-heat-treatable stainless steels, and in highly alloyed steels some small amounts of retained austenite remains that doesn't get the chance to transform due to low cooling rates and suppressed M_f temperatures. Martensite forms by rapidly cooling austenite without giving the atoms the ability to re-organize into their preferred structure (ferrite, pearlite, or cementite depending on the carbon concentration). This transformation actually changes the size of the crystal matrix, which locks in a ton of internal stress as atoms want to move around but can't. All of this internal stress must then be overcome by an external stress to move the atoms around, resulting in a much harder material.
Martensite requires extremely fast cooling rates (on the order of 100s of degrees/second), which is why most carbon steels are quenched to harden them. These cooling rates are only able to be achieved a little ways into the bulk of the material, so you usually end up with a hardened case made of martensite, and a softer more ductile core that is usually pearlite (layers of ferrite [pure iron] and cementite [iron carbide]) that form due to the slower cooling in the core. This is usually actually more desirable than an entirely through hardened piece, as the hard surface can resist wear and indentation, while the soft core increases the ductility and toughness which reduces the risk of fracture.
There were some exceptions on the British Isles. Even some mines that had both.
There were also very productive copper mines around Great Orme in North Wales, which would have only been a couple of days' travel by boat and were frequently visited as part of the same Atlantic Bronze Age trade routes as Cornish tin.
That sounds nice but axiomatic egalitarianism might, just might, not be empirically true.
We know that there are vast differences in all modern uniform populations we have tested -- intelligence is normally distributed and the differences between the tails are huge.
We also know that different populations have different distributions -- slightly different standard deviations, sometimes vastly different means.
Why wouldn't that also have been true at the dawn of history and in pre-history?
Since we do now know many alleles that influence intelligence and we roughly know their effect sizes (very small for almost all of them) and since we can actually sequence really old DNA in some cases, we can actually come up with reasonable guesses for how intelligent people were thousands of years ago.
And what do you know? They do differ. Or at least, their allele frequencies do for those alleles that we are pretty sure have an influence on intelligence. Some of them really do seem to have been pretty dim. Others not so dim.
PS: It's difficult to make an iron sword/knife/axe that is better than a bronze one.
Citation needed. This is at a minimum, highly controversial.
And I think the claim is that the distribution was more or less the same, not that they were all uniformly intelligent.
On one side there are the phlebotomists, the geocentrists, the astrologers, the religious.
On the other side there is science.
Or in some cases, "poor, not stupid" [0], where even geniuses had no power or resources to pursue great innovations compared to the immediate priority of Not Starving.
[0] https://acoup.blog/2020/07/24/collections-bread-how-did-they...
This reminds me of the book “How to invent everything” by Ryan North, to kind of see the fast-path for many inventions :)
[0]https://www.jstage.jst.go.jp/article/isijinternational/54/5/...
[1]https://www.lkouniv.ac.in/site/writereaddata/siteContent/202...
Edit: Apparently Tamil Nadu state in South India has claimed to have found a site from 3500 BC (not yet peer-reviewed AFAICT),
https://www.bbc.com/news/articles/c62e36jm4jro
they just had a theory that copper processing lead to discoveries in iron processing.
the evidence they found seems to support that.
theyre not claiming this particular site is where the iron age started. and it has nothing to do with what some people in india did. Maybe they too discovered iron processing through a similar process. and i dont understand what racial things your bringing up..
(Note: the above is obviously a caricature, but current versions of theory don't change the structure, only the emphasis on "race").
No one would care about a copper-smelt site from 500 BC.; nor would they care about this one if the Indian archaeological claims were accepted (but that one also destroys centuries of Western history-making about India, and all the social-theories that depend on it).
This is all a digression from the main claims, so I'd prefer that people don't pull on this thread. For more information on how 'race' was ingested into Indology, I'd refer the interested reader to the excellent book by Adluri/Bagchi [0].
[0] https://academic.oup.com/ahr/article-abstract/120/3/1132/197...
You want to say your piece and get no back-chat?
Romans started to hit people with iron swords at a certain date, influencing the history of Europe substantially, so the origin of that iron age is interesting. Elsewhere, a copper smelting site of 500 BC would be interesting: consider the Moche, in Peru, who independently had a sort of bronze age around that time while Europe was into iron. (I don't think they did anything much with their bronze because they were too preoccupied with body fluids and erotic pottery.)
Tutankhamun's dagger, for example, was crafted from iron and was probably a diplomatic gift from Mitanni (modern day Syria/Turkey)
Way before your Roman Empire
Lmao the one-sided cucumber measuring going on in this whole comment chain.
Like one whole side is interested in talking about the origins of certain _types_ of metalworking and the other is more interested in chest-beating about the technicalities of who did it first.
Is there any theory how it could have been any different?
It sounds obvious, that advances in metal working comes from those working with metals and not from carpet makers.
What sound highly improbable is someone having access to this obviously different ore (used as a flux) but never thinking of smelting it.
if some people chucked random ores into ceramic kilns, maybe one would get out some iron slag and then iterate from there
theres a great blog series about making iron.
https://acoup.blog/2020/09/18/collections-iron-how-did-they-...
its easy on paper, but when you get into the details its actually tricky
Another fun fact, there's a surah or chapter name iron (Al-Hadiid) in the Quran [2].
[1] Quran 34:10:
https://quran.com/saba/10
Indeed, We granted David a (great) privilege from Us, (commanding:) “O mountains! Echo his hymns! And the birds as well.” We made iron mouldable for him.
[2] Surah Al-Hadiid (Quran 57):
https://quran.com/al-hadid
https://howtorebuildcivilization.com/en-gb
The first half of the quality review praises the good parts of the book, the second half is where the meat is.
It is probably a useful book if you don't know much about the classical world but it doesn't seem like one should take one's politics from it.
Quality review:
https://www.thegospelcoalition.org/reviews/how-world-made-we...
Low quality review:
https://www.theguardian.com/books/2024/feb/28/how-the-world-...
<https://openlibrary.org/search?isbn=9780333248270>
"Faster, Better, Cheaper" in the History of Manufacturing: From the Stone Age to Lean Manufacturing and Beyond by Christoph Roser
I'll see if I can come up with something with more up to date scholarship / better pictures (the work above is effectively but simply illustrated).
<https://openlibrary.org/search?isbn=9780333248270>
There's Joseph Needham's Science and Civilisation in China though that's not exactly a coffee-table book. It's staggering in its own way, however:
<https://en.wikipedia.org/wiki/Science_and_Civilisation_in_Ch...>
A lot more focused there is: https://goodreads.com/book/show/35068671-the-perfectionists (but it's a rather dry text and quite periodic and focused on specific technologies)
Perhaps:
https://www.goodreads.com/book/show/48815394-1-000-invention...
There's a site which has come up here a couple of times along these lines which I'm not finding, but Britannica has:
https://www.britannica.com/story/history-of-technology-timel...
2. There was steel in use already prior to 1000BC. High Carbon steel was being produced in both Europe and Asia by 400 BC. When people say "the iron age" it includes the usage of steel (which is mostly iron).
Not to be flippant but who else could reasonably be expected to have invented it? Or is the implication that there were metalworkers at the time who weren't also copper smelters?
"Early metallurgists found to have been experimenting with the properties of metals and ores, laying the foundation for future advances that would prove economically and technologically important" is not the biggest possible reveal.
The transition to iron was very slow and some places kept using bronze for centuries. There’s also no single point (known) for where the Iron Age started. In Nigeria, for example, it seems most likely that Nok people worked with iron first and had no significant Copper or Bronze Age.
I think that the closest answer is that we don’t know for sure, but evidence seems to show that the path to iron followed different paths in different parts of the world. In some cases, the copper industry would have been heavily involved. In other places, an iron industry seemed to take shape before a copper industry, so the developments would have been independent.
there are multiple plausible pathways for the dicovery of iron and other metals, the most prominent bieng through the extreamly ancient discovery of porcelain, and baked pottery indipendently at numerous sites world wide, and there are many types of ores(rocks,dirt) and fluxes, such as sand,or salt...the list is impossibly long. It is always good to keep in mind that basic technological developments predate our species,the key technology is of course, fire. I have been instructed in various methods of exploiting the properties of fire and natural materials to achive a wide range results including smelting ore to getting durable finnishes and experimentation in the hardening of copper. Many people are out there right now,working with found materials and producing metals and other peoducts in startlingly large quantities useing purely ancient manual methods. Current state of the art metalurgical operations are optimised in ways that go way beyond anything imaginable to the casual observer and exploit exotic phenomina that is counterintuitive and invisible to the naked eye.
https://www.goodreads.com/book/show/1831667.The_Horse_the_Wh...